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Analog vs. Digital Servos: Which Is the Better Option?

Analog vs. Digital Servos: Which Is the Better Option?

Many of us can relate to playing with remote control cars as children. With a flick of a button or switch, we could make a car move. And the same technology that made your RC car race down your driveway is what powers your factory’s CNC machines.

This technology is the servo motor, and it comes in different varieties depending on the machine’s needs. The main choices you’ll find are analog vs. digital. Which is the better option is the question we will explore.

An Intro to Pulse Width Modulation

An understanding of analog and digital servo motors requires an understanding of pulse width modulation or PWM. PWM is a system that uses a series of electrical pulses of varying lengths to send a signal between two devices, such as a cell tower and phone, remote control and RC car, or servo drive and motor.

PWM systems are essentially like a person flipping a switch on and off but at incredibly high speeds. The system may produce anywhere from 50 to hundreds of pulses per second, but when it doesn’t send pulses, it’s essentially “turned off,” and no electricity leaves it.

The Difference Between Analog and Digital Motors

Both analog and digital motors use pulse width modulation. They differ in the rate at which they send pulses and how much energy it uses to send them.

Analog

Analog servos are the standard in most applications, sending 50 or more pulses a second and shutting off in between. It’s a simple set-up, but it ensures a low-cost, low-volume system that consumes less energy. However, the system can have a slower start time and not have as much torque as other motors.

Digital

Digital motors use a high-powered microprocessor to increase the number of pulses per second the motor can produce by hundreds. This creates far faster start and response times, as well as increased torque. However, these systems consume significantly more power and tend to be more expensive.

Choosing Between Analog and Digital

When deciding which is the better option between analog and digital servos, it’s important to consider how you are using them.

In most simple applications, analog servos will serve your purposes well enough. However, it’s wise to invest in digital servos for more complex applications, such as advanced motion control or systems where you need to store sequences in the system’s memory.

Whichever motor type you use, we at Industrial Automations want to make getting parts for your equipment as easy as driving a remote-control car. Our collection of servo drive amplifiers is sure to have the right piece for your equipment.

2 comments

  • Hi Peter Clarke,

    Thank you for sharing your experience with both the HF-S3235 and FT5330M servos. From what you described, it sounds like you’re experiencing some of the key differences between analog and digital servos in terms of performance and power requirements.

    You’re absolutely right to suspect that current availability might be influencing the performance of your FT5330M. Analog servos, like the FEETECH FT5330M, typically require steady power, and if they don’t receive enough, they may exhibit sluggish or inconsistent movement, especially under load. On the other hand, digital servos, like your HF-S3235, can draw more power quickly, enabling them to respond faster and with higher torque.

    It’s a great idea to use your lab power supply to test the FT5330M’s current draw. Make sure to set your voltage to the servo’s rated level (typically 4.8-6.0V) and slowly increase the current until you find a stable operation. Keep in mind that if the servo is underpowered, it may struggle to reach its full speed or torque, leading to the slow movement you’re observing.

    If you can’t find the specific current requirements for the FEETECH servo, it might be helpful to contact FEETECH directly or refer to similar analog servos as a baseline. Also, consider potential mechanical resistance or improper signal inputs as additional factors that could affect performance.

    Best of luck with your testing, and feel free to share your results! Your findings could be valuable for others facing similar challenges.

    Warm regards,
    Christine Kelly

    Christine Kelly
  • Hi, I have a HF-S3235 digital servo and a FT5330M from FEETECH. The FEETECH device does not say it is digital so I presume it is analog. There appears to be a big difference in the current use of the 2 types.
    The HF works on 5v and a current less than 800ma. The FT moves very slowly to its set position although returns fast to its start position. I am putting down the very slow motion of the FT to insufficient current. The HF gets to its set position rapidly.
    I am going to check the FT current requirement with the 0-36VDC 0-5amp 80w lab power supply from POWERTECH. I am using this for the first time. I am having a problem with setting the current. Returning the unit to the supplier to check.
    No info available on current requirements of both types.

    peter clarke

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