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In any industry, even a brief period of downtime can result in substantial financial losses. Proper maintenance is not just a routine task—it is a strategic approach to preserving the performance, reliability, and lifespan of your PowerFlex 7 drives. If done correctly, maintenance helps sustain these drives' performance and longevity. This comprehensive guide will cover the best maintenance practices to help you increase your system’s reliability and prevent costly failures.
A well-structured maintenance plan includes pre-scheduled periodic inspections. The first inspection should be conducted within 3-4 months after the drive is installed to identify any early-stage operational issues. Following this initial check, an annual maintenance schedule should be established.
A benchmark approach allows potential issues to be detected and resolved before they escalate, ensuring optimal drive performance.
Contamination from dust and debris negatively affects drive performance and can pose safety hazards. Accumulated particles can cause overheating, electrical arcing, and even fires.
By keeping the drive free of contamination, you can significantly improve its reliability and safety.
Effective thermal management is crucial for preventing overheating, which can degrade components and lead to failures.
Proper thermal management extends component lifespan and improves overall system efficiency.
Bus capacitors require careful monitoring, particularly during storage. Neglecting capacitor reforming can lead to premature failure when the drive is reactivated.
Before applying voltages, disconnect all internal stirring fans in frames 6 and 7 of the PowerFlex 753 and 755 models to prevent failures.
Mechanical wear and tear can compromise drive performance. Routine inspections should focus on:
Regular checks prevent mechanical failures and improve drive longevity.
Reliable electrical connections are essential for consistent operation. Follow these maintenance guidelines:
Good electrical contacts reduce resistance and minimize energy losses.
Loose terminals pose a fire hazard due to overheating and sparking. Periodic checks should include:
Properly maintained terminals and coils prevent unexpected failures.
Solid-state devices (SSDs), including printed circuit boards (PCBs), require minimal maintenance but should be checked periodically for:
Simple maintenance practices keep solid-state components in top condition.
Ensuring these components function correctly enhances overall system reliability.
Advanced drives, such as the PowerFlex 755T, feature built-in predictive maintenance technology. This system provides real-time insights into:
Predictive maintenance helps schedule repairs before failures occur, reducing unplanned downtime.
Accurate maintenance records allow for:
Maintaining detailed logs ensures smooth operations and informed decision-making.
After maintenance, always test the drive under controlled conditions to verify functionality and safety. This final check minimizes operational risks and ensures all components work correctly.
By following these best practices, you can maximize the uptime and reliability of your PowerFlex 7 drives. Preventive and predictive maintenance, combined with proper record-keeping, ensures your equipment runs efficiently for years to come.
We understand that maintenance tasks can be overlooked, and unexpected issues may arise. That’s why we offer repair services for PowerFlex 7 series drives. Additionally, we carry a wide selection of drives, backed by our 2-year warranty, ready to be shipped to your door. Contact us today to find the right solution for your automation needs!
For more insights, check out our blog on the differences between PowerFlex 7 series drives!