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6 Benefits of Collaborative Robots in Manufacturing

July 3, 2023 Brian Diver

In the dynamic world of industrial automation, a powerful ally has emerged: the collaborative robot, or "cobot." These cutting-edge machines, designed to work seamlessly alongside human operators, are revolutionizing the manufacturing landscape. The benefits of collaborative robots in manufacturing are manifold, offering the transformative potential for safety, efficiency, and profitability on the production floor.

In this article, we'll explore the world of cobots and their role in the manufacturing sector. We will delve into the following six core benefits:

Join us as we unpack each of these benefits in detail, shedding light on how collaborative robots work to shape the future of manufacturing.

collaborative robots in manufacturing

What Are Collaborative Robots?

Collaborative robots, also known as "cobots," represent a significant advancement in industrial automation. Unlike traditional industrial robots, which typically operate in isolation from human workers (often due to safety concerns), cobots are designed to work hand-in-hand with humans in a shared workspace.

Cobots are built with safety in mind, incorporating advanced features that allow them to interact with humans without posing a risk. These features include force sensors, speed and separation monitoring, and power and force limiting capabilities. This means a cobot can stop or slow down to prevent injury, like a human worker, if it encounters an unexpected obstacle.

But cobots are not just about safety. They are also versatile and adaptable. While traditional robots are typically programmed to perform a single task repeatedly, cobots can be quickly reconfigured to perform various tasks. This makes industrial collaborative robots particularly useful as these tasks and products change frequently.

As we delve deeper into the benefits of collaborative robots in manufacturing, we'll see how these characteristics translate into real-world advantages for businesses of all sizes. Cobots are transforming the manufacturing landscape from improving safety to increasing flexibility, easing usage, providing a solid return on investment, finding applications in various areas, and paving the way for future trends.

How Collaborative Robots Work

The magic of collaborative robots lies in their ability to interact safely and effectively with humans. But how exactly do cobots accomplish this?

Safety Mechanisms

Firstly, cobots are designed with a variety of safety mechanisms. These include force sensors that detect when the cobot has made contact with a person or unexpected object, causing the robot to stop its motion immediately to prevent injury. Cobots also employ speed and separation monitoring, which slows movement when a human approaches and stops it entirely if a person gets too close. In addition, power and force limiting features ensure that if contact does occur, it happens with minimal force.

Adaptability

Secondly, cobots are designed to be highly adaptable. They can be reprogrammed quickly and efficiently to perform a wide range of tasks. Some cobots can even learn new tasks by observing and mimicking human actions, a feature made possible by artificial intelligence and machine learning advancements.

Cobots typically use a combination of sensors, cameras, and software to interact with their environment. Sensors allow cobots to perceive their surroundings, including the presence of human coworkers. Cameras, often aided by computer vision software, enable cobots to recognize and manipulate objects. The software that powers cobots can usually be updated and customized, allowing businesses to adapt their cobots to changing needs and tasks.

User Friendliness

Cobots are also user-friendly in nature. Unlike traditional industrial robots, which often require specialized programming knowledge, cobots are designed to program and use intuitively. This opens the possibility of automation to a broader range of workers and businesses.

Below, we'll explore how these unique operational characteristics translate into tangible benefits for businesses utilizing collaborative robots in manufacturing.

what are collaborative robots

Discover JAKA Collaborative Robots at Industrial Automation Co.

Are you ready to learn more and leverage the benefits of industrial collaborative robots in your manufacturing process? Industrial Automation Co. offers JAKA collaborative robots designed for safety, precision, and compactness. JAKA cobots are already assisting hundreds of manufacturers in automating their production lines and enhancing productivity. These robots can perform their duties 24/7 for an impressive 50,000 continuous hours. Explore our selection of JAKA cobots and let our team of professional technicians answer any questions you might have.

Benefit #1: Safety

Safety is one of the most significant benefits of collaborative robots in manufacturing. With cobots, the risks associated with heavy machinery and repetitive tasks in the workplace can be substantially reduced.

As mentioned, unlike their traditional counterparts, cobots are designed to interact safely with humans. Advanced safety features like force sensors and speed and separation monitoring let cobots instantly respond to unexpected obstacles. If a human worker gets too close to a cobot, it will automatically slow down or stop its operation to prevent harm.

Furthermore, their power and force-limiting capabilities mean minimal accidental impact. This significantly reduces the risk of workplace injuries, contributing to a safer environment.

In addition, by automating tasks that are dull, dirty, or dangerous, cobots can further enhance safety. For example, jobs that involve lifting heavy equipment, handling hazardous materials, or operating in challenging environments can be assigned to cobots, reducing the exposure of human workers to potential harm.

These safety features make cobots an attractive solution in manufacturing settings, where safety is paramount. By integrating cobots into their operations, businesses can safeguard their employees and improve overall productivity, as less time is lost to accidents and related issues.

Benefit #2: Flexibility

Industrial collaborative robots shine when it comes to flexibility. Unlike traditional robots programmed for one specific task, cobots can be easily reconfigured to perform a wide variety of functions. This adaptability makes them a perfect fit for manufacturing environments where production lines frequently change or custom orders are expected.

Cobots can switch between tasks with minimal downtime. Their programming is typically user-friendly, allowing for quick adjustments when needed. This flexibility also extends to their physical capabilities; cobots can work in tight spaces, move in complex patterns, and precisely handle delicate or irregularly shaped objects.

Cobots’ flexibility allows manufacturers to adapt quickly to changing demands, improving efficiency and reducing the time and cost of reconfiguring traditional automation systems. This makes cobots a highly versatile tool in the ever-evolving manufacturing landscape.

Benefit #3: Ease of Use

Collaborative robots are usually designed with simplicity in mind. Their user-friendly interfaces make programming and operation accessible, even to those without extensive robotics training. This ease of use democratizes automation, making it a viable option for small- and medium-sized businesses, not just large corporations with specialized staff.

By reducing the complexity of robot programming, cobots can be set up and reprogrammed more quickly than traditional industrial robots. This ease of use saves time, reduces labor costs, and allows manufacturers to respond swiftly to changes in production needs.

Benefit #4: Return on Investment

Investing in collaborative robots is not just about enhancing productivity — it's also about achieving a solid return on investment (ROI). While cobots may require an initial outlay, their benefits often lead to significant cost savings.

Cobots reduce labor costs by automating repetitive or time-consuming tasks, freeing human workers for more valuable roles. They also decrease downtime with their ability to work around the clock and adaptability to changing production needs. Moreover, their user-friendly nature minimizes the need for specialized training, further reducing costs.

Significantly, cobots can improve product quality, reducing waste and rework costs. With their precise and consistent operation, they help ensure that every product meets high-quality standards.

In short, the ROI from cobots can be substantial, making them a wise investment for manufacturers looking to boost their bottom line while improving operational efficiency.

Benefit #5: Various Applications

One of the standout benefits of collaborative robots in manufacturing is their versatility. Thanks to their adaptability and ease of programming, cobots can be utilized in a wide range of applications within manufacturing:

  • Assembly: Cobots can perform precise assembly tasks, improving efficiency and product quality.
  • Inspection: With the aid of sensors and cameras, cobots can inspect parts for defects, ensuring high product standards.
  • Palletizing: Cobots can handle the repetitive task of stacking and unstacking items on pallets, reducing manual labor and the potential for injury.
  • Welding: Some cobots are equipped to perform welding tasks, offering consistent results and reducing the exposure of human workers to hazardous conditions.
  • Machine Tending: Cobots can load and unload machines, increasing productivity by allowing them to operate continuously.
  • Packaging and Labeling: Cobots can perform packaging tasks quickly and accurately, increasing throughput and reducing errors.

The versatility of cobots means they can add value in almost any manufacturing area, providing a solution that's as flexible as it is powerful.

Benefit #6: Future Advancements

As technology advances, the future holds even further benefits for collaborative robots in the manufacturing sector. As noted by the Association for Advancing Automation (A3), potential areas of advancement include:

  • Technological Innovations: The growth of the physical technology of cobots will help address some of the biggest challenges in automation. For example, developing new gripper technologies, such as soft grippers and grippers controlled by fluid volume, allows robots to handle various parts, eliminating the need for constant retooling.
  • Embedded Vision: Incorporating embedded vision systems allows cobots to identify the presence of humans, locate parts, and avoid unsafe operations and harmful collisions — this technology will only improve.
  • AI and Machine Learning: Integrating machine learning, a form of artificial intelligence (AI), creates a highly complex and capable robotic system. Machine learning reduces the already slim programming requirements, allowing cobots to switch between tasks almost seamlessly, even those they've never done.​
  • Increased Interactivity and True Collaboration: As collaborative robots evolve, they will likely increase interactivity with humans, with the potential to recognize voice commands or hand gestures, reducing the need for reprogramming. Additionally, future cobots could exhibit a form of true collaboration, sensing human behavior within the context of the larger project and adjusting their behavior accordingly to maximize productivity.

These advancements, and those unrealized, signify a robust future growth for collaborative robots in the manufacturing sector, driving long-term growth and delivering cutting-edge capabilities.

how collaborative robots work

Potential Challenges & Solutions With Collaborative Robots in Manufacturing

While the benefits of collaborative robots in manufacturing are substantial, there are a few potential challenges that manufacturers need to consider. The initial cost can be a barrier for some businesses. Still, it’s important to remember that the long-term return on investment, through increased productivity and reduced labor costs, typically outweighs the upfront expense.

Additionally, the need for employee training could be seen as a hurdle. However, cobots are designed to be user-friendly, and many models, like the JAKA collaborative robots, come with intuitive programming interfaces that make them relatively easy to operate. Manufacturers can also seek support from their cobot provider or invest in training programs to upskill their workforce, transforming a potential challenge into a valuable opportunity for employee development.

benefits of collaborative robots

Embrace the Future with Collaborative Robots in Manufacturing & Industrial Automation Co.

In conclusion, the benefits of collaborative robots in manufacturing are clear. They offer increased safety, flexibility, ease of use, a promising return on investment, application versatility, and exciting future advancements. As we navigate the future of manufacturing, embracing technology is not just a wise choice but a necessity.

Industrial Automation Co. offers top-of-the-line JAKA cobots to transform your manufacturing processes. Don't wait to reap the benefits of this game-changing technology. Contact our team today and explore our selection of JAKA cobots to find the perfect fit for your production line.

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